I've had a few Icotecs (outlaw,350 and 500) and can't seem to remember have a stuttering issue. I know some of the sounds might be choppy due to editing. Could possibly be the batteries? You could have try saving the actual sound files to a folder on the computer reformat the sd card. Upload the sound files back onto the card, sync the controller. Make sure not to save the non sound files when doing this. I would try that and see if that fixes it.
If the batteries are good and that doesn't help, there could be something wrong with some of the files or the unit. To which you'd want to contact JD at Icotec. Their customer service is very good.